Small home appliance solutions

Home Appliances Production Line

Table Cooker. Electric Kettle. Mixer Grinder. Air Fryer.

Electric Kettle Solutions

Market Research
Electric Kettle Market Size by Raw Material, 2020 - 2030 (USD Billion)

Completion

Electric Kettle Market Summary
The global market, valued at USD 1.77 billion in 2023, is projected to reach USD 2.58 billion by 2030 (5.6% CAGR), driven by increasing energy efficiency awareness.

Key Market Trends & Insights
Material: Stainless steel dominated the market with a 45.7% revenue share. Application: Residential remains the largest segment, while Commercial is the fastest-growing.

Market Size & Forecast
2023-2030: USD 1.77B to USD 2.58B.
CAGR: 5.6%.

Electric kettle production line

Mixing Grinder Flask Solutions

Market Research
Global Mixer Grinder Market Size by Product, 2022-2032( USD Billion)

Completion

Market Size and Growth: Global Mixer Grinder Market size is valued at USD 11.94 billion in 2026, expected to reach USD 17.77 billion by 2035, with a CAGR of 4.29% from 2026 to 2035.

Key Market Driver: Growing preference for multipurpose and energy-efficient kitchen appliances drives ~60% of market demand globally.

Regional Leadership: Asia-Pacific dominates with over ~55% of sales, India alone contributing ~35% of regional demand due to household usage patterns.

Rice Cooker Solutions

Market Research
Global Rice Cooker Market Size by Product, 2022-2032

Completion

Key Market Driver: The primary driver is the demand for consistent, perfect results for a staple food that feeds over 50% of the entire global population.

Major Market Restraint: Their status as a "unitasker" is a major restraint in modern kitchens, as a standard model can occupy over 1 square foot of precious and limited counter space.Emerging Trends: A massive trend is the evolution into multi-functional appliances, with premium models now featuring over 10 different cooking settings for everything from quinoa to cakes.

Regional Leadership: The Asia-Pacific region is the undisputed global leader, representing over 60% of the market, where rice is a cultural and culinary cornerstone.Competitive Landscape: The premium segment is highly concentrated, with a handful of Japanese and South Korean brands like Zojirushi and Cuckoo commanding over 70% of the high-end market.

Market Segmentation: By technology, advanced Induction Heating (IH) models are the fastest-growing segment, now making up over 30% of the premium market due to their superior temperature control.

Rice Cooker production line

Powder coating line

Non-stick coating line

Air Fryer A-Z Solutions

Market Research
Air Fryer Market

Completion

In 2025–2026, the global market value is estimated at approximately US$10.54 billion. Long-term Outlook (2034–2035): The market size is projected to reach between US$20.99 billion and US$24.6 billion.

Sales Performance: In 2024, global sales reached 18 million units, with household users serving as the primary consumer base, accounting for 62% of total sales volume.North America (Largest Market): Holds a global market share of approximately 34.6% to 40%. The United States alone recorded sales of 6.5 million units in 2024, with large-capacity models (5–7 liters) proving to be the most popular.

Europe (Mature Market): Accounts for approximately 22% to 30% of the market share, characterized by extremely stringent requirements regarding energy efficiency standards and food safety certifications.

Asia and Other Emerging Markets: The Chinese market accounts for a share of approximately 15.6%. Regions such as Southeast Asia and Latin America are exhibiting annual growth rates exceeding 10%, positioning them as key growth engines for the future.

Top Non-stick Coating Line

CKD & SKD

Comprehensive Experimental Protocols ProvidedFinished Product Sales — CKD/SKD Assembly Solutions — Complete Plant Design Solutions.

EQUIPMENT SCHEDULE | 2026 EDITION

Air Fryer A-Z Production Line

Complete Equipment Schedule with International Procurement Naming

Prepared for
Sun Glory Industry International Limited
Source Document
Air Fryer Project Catalog 2026-4-3
Project Scope
Metal parts, plastic parts, coating, assembly, testing and packing
Date Prepared
23 July 2026
Company Website
sungloryind.com
Schedule Coverage
22 principal machines, 38 integrated equipment/tooling items, 15 process materials and consumables, and 18 turnkey RFQ clarification workstreams.
How to Use This Schedule
Search-ready names: The English names use standard international procurement terminology suitable for Google, supplier databases and RFQ documents. Scope separation: Catalog machines, required integrated equipment, molds/tooling, consumables and unclosed turnkey scope are listed separately. Quantity discipline: Press, robot, injection-machine and workstation quantities must be frozen only after the final SKU, BOM, capacity and cycle-time study.

A. Manufacturing and Supply-Scope Matrix

The catalog combines local manufacturing, CKD/SKD supply and bought-in components. The matrix below separates the production streams before equipment selection.

Production Stream Supply Strategy Required Equipment Scope
Metal parts production Local production Power presses, hydraulic deep-drawing presses, industrial robots, dies and metal-finishing lines
Plastic parts production Local production Servo injection molding machines, injection molds and molding auxiliaries
Core electrical and heating parts Purchased / CKD supply Motor, heating element, PCBs, switches, wiring, cord set and related incoming inspection
Spare-parts subassembly Local assembly Subassembly fixtures, torque-controlled tools and inspection stations
Final appliance assembly Local assembly 50 m assembly conveyor, electric screwdrivers, tool balancers and in-line safety testing
Quality and reliability testing Local laboratory Temperature, vibration, abrasion, life, glow-wire, corrosion, oven and drop testing
Packing and shipment Local packing Final inspection, labeling, protective packing, carton sealing and material handling

B. Complete Principal Equipment Schedule

The following tables consolidate equipment explicitly named or illustrated and the final packing line directly required by the stated process flow. Final quantities must be confirmed through process engineering and capacity balancing.

1. Metal-Parts Forming and Press Automation
Item International Procurement / Search Name Catalog Term Configuration and Scope Note
M01 JH21 Series C-Frame Mechanical Power Press, 45-160 Ton "JH21-45T~160T Power Press Machine" // For blanking, piercing and forming air-fryer sheet-metal parts. Catalog models JH21-45/63/80/110/125/160; final quantities and tonnages depend on the die-operation matrix.
M02 YZ28G Series Four-Column Hydraulic Deep-Drawing Press for Air Fryer Pots and Housings "YZ28G Hydraulic Pressing Machine" // For deep drawing and forming pots, baskets, liners and housings. Catalog lists YZ28G-120 through YZ28G-350 variants; model selection requires forming-force and draw-depth validation.
M03 Industrial Robot for Press Tending, Part Transfer and Machine Loading "BR Series Automatic Robot" // Catalog variants include 4-axis and 6-axis robots with 15-60 kg payload, 1,520-2,000 mm reach and +/-0.03 mm repeatability. Include end-of-arm tooling and safety system.
2. Metal Surface-Finishing Lines
Item International Procurement / Search Name Catalog Term Configuration and Scope Note
F01 Automatic PTFE Non-Stick Coating Line for Air Fryer Pots and Baskets "Non-stick Coating Line" // Complete wet-coating line for food-contact metal parts, including pretreatment, spraying, flash-off, curing, conveyor and exhaust. The brochure illustrates the line but provides no technical parameters.
F02 Automatic Electrostatic Powder Coating Line for Air Fryer Metal Components "Powder Coating Line" // Complete powder line with pretreatment, spray booth, powder recovery, curing oven and overhead conveyor. Capacity, color-change method and environmental scope require confirmation.
3. Plastic-Parts Manufacturing
Item International Procurement / Search Name Catalog Term Configuration and Scope Note
P01 Servo-Hydraulic Injection Molding Machine for Air Fryer Plastic Parts "Injection Molding Machine / MA-HA Series" // Catalog range MA1200 to HA5300 with 1,200-5,300 kN clamping force. Select machine size for PP, ABS, PBT+GF, PA66+GF and PC parts using mold dimensions and shot-weight calculations.
4. Final Assembly, In-Line Testing and Packing
Item International Procurement / Search Name Catalog Term Configuration and Scope Note
A01 50-Meter Double-Sided Air Fryer Assembly Conveyor Line "50 Meters Assembly Line" // Includes workbenches on both sides, LED lighting, plug boards, fans, air-supply components, air slide rail and wire duct.
A02 Torque-Controlled Inline Electric Screwdriver for Appliance Assembly "Electric Screwdrivers" // Semi-automatic screwdriver with power supply; stated torque range 3-35 with typical use torque 6-8 kgf.cm. Final torque program and traceability must match each fastener.
A03 Torque-Controlled Right-Angle Electric Screwdriver "Bend Screwdrivers" // Right-angle assembly tool for restricted-access screws; include suitable bits, torque controller and calibration method.
A04 Spring Balancer Tool Hanger for Electric Screwdrivers "Spring Hanger" // Catalog states 1.5-3.0 kg load-bearing capacity; install on the assembly-line overhead rail.
A05 3-in-1 Electrical Safety Analyzer for Air Fryer Production Testing "3-in-1 Testing Machine / Electrical Safety Analyzer" // In-line electrical-safety tester for the configured three-test package; require the vendor to identify exact functions, limits, fixtures, data output and applicable market standard.
A06 Air Fryer Final Packing, Labeling and Carton-Sealing Line "Packing (process step)" // Required by the CKD process flow after quality check. The brochure does not specify individual packing machines or automation level.
5. Quality and Reliability Test Laboratory
Item International Procurement / Search Name Catalog Term Configuration and Scope Note
Q01 Air Fryer Temperature-Rise Test System "Temperature Rise Tester" // Measures product temperature rise under defined operating conditions; include thermocouples, data acquisition and test load.
Q02 Package Transportation Vibration Test System "Transportation Vibration Simulator" // Simulates shipment vibration for packed air fryers and packaging validation.
Q03 Reciprocating Coating Abrasion Tester "Coating Abrasion Tester" // Evaluates wear resistance of non-stick and decorative coating systems.
Q04 Micro Switch Life Cycle Test Machine "Micro Switch Life Testing Machine" // Automated cycling system for interlock and control-switch durability testing.
Q05 Glow-Wire Flammability Tester for Appliance Plastics "Glow-Wire Tester" // Tests ignition resistance and fire behavior of insulating plastic components.
Q06 Salt Spray Corrosion Test Chamber "Salt Spray Test" // Accelerated corrosion testing for coated, plated and stainless metal components.
Q07 Electric Constant-Temperature Laboratory Drying Oven "Electric Constant-Temperature Drying Oven" // Laboratory oven for conditioning, drying and material/coating tests.
Q08 Package Drop Test Machine for Air Fryer Cartons "Drop Tester" // Controlled drop testing of finished product packaging.
6. Plant Utilities and Material Handling
Item International Procurement / Search Name Catalog Term Configuration and Scope Note
U01 22 HP Rotary Screw Air Compressor Package with 1 m3 Air Receiver and Refrigerated Air Dryer "Air Compressor" // Catalog package: 22 HP, 380 V, three-phase, 50 Hz, 1 m3 air receiver and air-drying machine; include filtration and distribution piping.
U02 3-Ton Manual Hydraulic Pallet Truck "Manual Hydraulic Forklift / 3 Tonnage" // Catalog states 3-ton capacity and 685 mm outer fork width for internal material movement.

C. Integrated Equipment, Molds, Tooling and Line Subsystems

These items are necessary to convert the catalog machines into complete production cells and an operable factory, but they are not separately priced or fully specified. They should appear in the technical offer and supply-boundary matrix.

Item Parent Line Integrated Subsystem / Procurement Name Evidence and Supply-Scope Note
T01 Press shop Coil Decoiler, Straightener and Servo Roll Feeder // Required if sheet metal is supplied in coils; final width, thickness and coil-weight range must match the raw-material plan.
T02 Press shop Sheet Shearing / Cut-to-Length and Blank Preparation Equipment // Required if the project receives sheets rather than finished blanks; the brochure does not define upstream material preparation.
T03 Press shop Continuous Progressive, Compound and Single-Operation Stamping Die Sets // Required for main fan, radiator fan, brackets, decorative sheets and other locally produced metal parts.
T04 Hydraulic press shop Deep-Drawing, Redrawing, Trimming and Flanging Die Sets // Product-specific tooling for pots, baskets, outer woks and metal housings.
T05 Press shop Press Lubrication, Die-Spray and Forming-Oil Delivery System // Required for stable stamping and deep drawing; oil type, filtration and application method are not stated.
T06 Press automation Robot End-of-Arm Tooling, Grippers, Transfer Conveyor and Part Sensors // Required to convert catalog robots into a functioning press-tending cell.
T07 Press automation Robot Cell Safety Fencing, Light Curtains, Interlocks and Central PLC // Mandatory safety and control scope for automated press cells.
N01 Non-stick coating Degreasing, Surface Pretreatment, Rinsing and Drying Section // Required before PTFE coating to control adhesion and food-contact finish quality.
N02 Non-stick coating Automatic Liquid-Spray Booth and PTFE Coating Guns // Core coating-application equipment; gun count, reciprocators and inside/outside coverage must be defined.
N03 Non-stick coating Flash-Off Zone and High-Temperature PTFE Curing Oven // Required to dry and cure the selected non-stick coating system.
N04 Non-stick coating Coating Conveyor, Product Hangers, Rotators and Masking Fixtures // Required for reliable presentation of pots and baskets through spray and cure stages.
N05 Non-stick coating Spray-Booth Exhaust, Filtration and VOC / Fume Treatment System // Required environmental and occupational-control package; local compliance must be confirmed.
N06 Powder coating Automatic Powder Spray Booth, Electrostatic Guns and Reciprocators // Core powder-application package for metal housings and components.
N07 Powder coating Cyclone / Cartridge Powder Recovery and Quick Color-Change System // Required for powder recovery and color management; final recovery efficiency is not stated.
N08 Powder coating Powder Curing Oven, Pretreatment Line and Overhead Conveyor // Required complete process around the illustrated powder spraying area.
I01 Injection molding Multi-Cavity Injection Mold Set for All Local Plastic Parts // Mold matrix must cover housing, covers, handle parts, supports, windows and other locally produced plastic components.
I02 Injection molding Automatic Hopper Dryer and Vacuum Auto-Loader // Required for resin drying and automatic feeding, especially glass-fiber-reinforced engineering plastics.
I03 Injection molding Mold Temperature Controller // Required to stabilize mold temperature, surface quality and cycle time.
I04 Injection molding Industrial Chiller / Cooling Tower and Mold-Cooling Water System // Required for injection machines, molds and hydraulic cooling.
I05 Injection molding Cartesian Take-Out Robot and End-of-Arm Tooling // The factory image shows automated take-out above the machines; include part-specific grippers.
I06 Injection molding Part Conveyor and Automatic Parts Collection System // Required to move molded components away from each machine and maintain traceability.
I07 Injection molding Resin Mixer, Gravimetric Doser and Color Masterbatch Feeder // Required for material blending, color consistency and controlled regrind content.
I08 Injection molding Plastic Granulator and Regrind Recovery System // Required for sprues and approved molding scrap; usage limits must follow material specifications.
L01 Assembly line Double-Sided Workbenches, LED Lighting, Plug Boards, Fans, Air Rail and Wire Duct // Explicitly included in the catalog's 50 m assembly-line specification.
L02 Assembly line Assembly-Line PLC, Andon Display, Production Counter and Emergency Stops // Required to control line speed, identify stoppages and provide safe operation.
L03 Assembly line Product-Specific Assembly Fixtures, Nests and Poka-Yoke Jigs // Required to locate housings, heating modules, drawer assemblies and control components by SKU.
L04 Assembly line Torque Controllers, Screwdriver Bit Sets and Torque Calibration Equipment // Required for repeatable fastening and torque verification across assembly stations.
L05 Assembly line Heating-Element, Motor, Fan and Wiring Subassembly Fixtures // Required to build and inspect core thermal and airflow modules before final assembly.
L06 Assembly line PCB Programming, Display Functional Test and Firmware Download Station // Required for display PCB and power PCB setup before final product testing.
L07 Assembly line Airflow, Heating, Power and Functional Run-Test Station // Required for operational verification beyond the three electrical-safety tests.
L08 Assembly line Barcode Scanner, Label Printer and Product Traceability System // Required to link components, test results, serial numbers and packing records.
L09 Packing line Protective-Bagging, Carton Erecting, Carton Sealing and Strapping Equipment // Typical equipment required to implement the brochure's packing step; final automation level is not stated.
L10 Packing line Checkweigher, Finished-Goods Inspection Table and Palletizing Aids // Required for final weight verification and controlled shipment release.
U03 Plant utilities Main Transformer, Switchgear, MCCs and Machine Power Distribution // Required for presses, coating ovens, injection molding and assembly-line power loads.
U04 Plant utilities Central Cooling-Water, Process-Water and Wastewater-Treatment System // Required for injection molding, coating pretreatment and cleaning processes.
U05 Plant utilities Local Exhaust Ventilation, Heat Extraction and Factory Make-Up Air System // Required around coating ovens, spray booths, molding and final assembly.
U06 Plant utilities Fire-Protection, Gas Detection and Chemical-Storage Safety Package // Required for coating powders, liquids, ovens and general factory safety.
U07 Material handling Raw-Material Racks, Mold Carts, Die Carts and Finished-Goods Pallet Racks // Required for safe handling of coils/sheets, dies, molds, components and packed products.

D. Process Materials, Consumables and Wear Items

Item International Procurement / Search Name Catalog Term Configuration and Scope Note
C01 SPCC Cold-Rolled Steel Sheet / Coil "SPCC sheet metal" // Raw material shown for outer wok and selected formed metal parts.
C02 SUS304 Stainless Steel Sheet "SUS304 sheet" // Raw material shown for heating-element and food-zone components.
C03 SUS430 Stainless Steel Sheet "SUS430 sheet" // Raw material shown for decorative covers, brackets and temperature-control plates.
C04 Aluminum Bar / Shaft Stock "Aluminum shaft material" // Raw material shown for the fan shaft.
C05 Polypropylene Resin, Appliance Grade "PP resin" // Used for housings, covers and supports listed in the exploded view.
C06 ABS Resin, Appliance Grade "ABS resin" // Used for decorative and cover parts.
C07 PBT+30% Glass-Fiber Reinforced Resin "PBT+30%GF resin" // Engineering resin for mounts and heat-resistant structural parts.
C08 PA66+30% Glass-Fiber Reinforced Nylon Resin "PA66+30%GF resin" // Engineering resin for air outlet, supports and handle structure.
C09 Polycarbonate Resin, Optical / Heat-Resistant Grade "PC resin" // Used for transparent windows and electronic panel components.
C10 High-Temperature Silicone Rubber "Silicone" // Used for feet, supports and sealing or insulation parts.
C11 Food-Contact PTFE Non-Stick Coating System "Non-stick coating" // Primer/topcoat system for pots, baskets and cooking surfaces; compliance and cure schedule must be defined.
C12 Thermosetting Powder Coating "Powder coating powder" // Decorative/protective finish for selected metal housings and components.
C13 Metal Stamping and Deep-Drawing Lubricant "Forming oil" // Lubricant for press and hydraulic deep-drawing operations.
C14 Injection-Molding Color Masterbatch and Approved Regrind "Masterbatch / regrind" // Color and controlled recycled material for molded plastic components.
C15 Air Fryer Packaging Materials Set "Packing materials" // Protective bags, foam/pulp inserts, labels, cartons, tape, straps and pallets.

E. Turnkey RFQ Clarification and Gap Checklist

Important: The catalog is a solution overview, not a final bill of quantities. Close the following engineering workstreams before issuing a binding turnkey order.

Item RFQ Workstream Required Clarification / Equipment Scope Why It Matters
G01 Product and SKU matrix Define air-fryer capacity, basket count, housing concept, power rating, control type, voltage/frequency, appearance, dimensions and annual volume for every model. // Determines BOM, tooling, machine selection, line balance and test requirements.
G02 Localization and make-or-buy matrix Freeze which of the 49 illustrated components are locally manufactured, imported as CKD/SKD/CBU or outsourced. // The exploded view is a sample, not a binding localization bill.
G03 Target capacity and line balance Specify good units per hour, shifts, OEE, labor content, changeover time, buffers, scrap and guaranteed bottleneck output. // No complete production-capacity calculation is provided.
G04 Metal raw-material route Confirm coil versus sheet supply, grades, thicknesses, blank sizes, nesting and blank-preparation equipment. // Defines whether decoiling, straightening, shearing and blanking equipment is required.
G05 Press and forming validation Provide forming simulations, force curves, draw ratios, operation sequence and press-tonnage selection for every local metal part. // Catalog press ranges are not a final process design.
G06 Complete die and tooling matrix List every stamping, drawing, trimming, flanging, piercing and assembly die with cavity count, material, life and spare parts. // The catalog does not provide a bill of dies.
G07 Robot and automation scope Define robot quantity, cycle time, grippers, transfer conveyors, sensors, guarding, PLC integration and manual fallback. // A robot model alone is not a complete automated press cell.
G08 Non-stick coating specification Define food-contact coating supplier, layer system, film thickness, cure profile, adhesion, abrasion, PFOA/PFAS policy and acceptance tests. // Coating chemistry controls product safety and lifetime.
G09 Powder coating specification Define colors, film thickness, changeover time, recovery efficiency, pretreatment, curing and corrosion acceptance. // The brochure provides photographs but no process specification.
G10 Plastic-parts molding matrix For every plastic part, define resin, shot weight, mold dimensions, cavity count, cycle time, annual volume and required injection-machine model. // The catalog lists a wide clamping-force range without assigning machines to molds.
G11 Injection mold supply Define mold standards, steel, hot/cold runner, spare inserts, texture, cooling, mold trials and acceptance life. // Molds are a major cost and schedule driver.
G12 Assembly process and labor plan Provide station-by-station work instructions, cycle time, staffing, fixtures, torque values, error-proofing and line length validation. // A 50 m conveyor does not by itself define a balanced assembly system.
G13 Electrical safety and functional testing Identify the exact three functions of the in-line analyzer and define hi-pot, grounding, leakage, insulation, power, heating, fan and interlock acceptance by market. // Test scope must match certification and customer requirements.
G14 Reliability laboratory plan Define standards, sample sizes, test duration, fixtures, calibration and data-report format for all eight catalog test machines. // Equipment names alone do not create an auditable test plan.
G15 Bought-in component qualification Define approved suppliers, incoming inspection and reliability criteria for motors, heaters, PCBs, switches, wiring, cord sets, glass and other purchased parts. // Purchased components dominate appliance safety and performance.
G16 Packing and logistics Define packing materials, carton dimensions, labeling, barcode, drop/vibration standards, pallet pattern and automation level. // The process shows packing but no packing-equipment bill.
G17 Utilities, EHS and environmental scope Confirm power, compressed air, cooling water, exhaust, VOC treatment, wastewater, fire safety, chemical storage, noise and waste handling. // The brochure does not provide a complete plant utility or compliance package.
G18 Turnkey delivery and acceptance Include layout, foundations, utilities, installation, training, FAT/SAT, trial production, certification support, spare parts and performance guarantees. // Converts the catalog into an enforceable A-Z turnkey contract.

F. Procurement Conclusions

Complete production route: Metal pressing and deep drawing -> non-stick/powder coating; plastic injection molding -> subassembly -> final assembly -> in-line electrical safety and functional testing -> laboratory quality checks -> packing and shipment.

Catalog machine coverage: The catalog identifies press families, robots, coating lines, injection machines, a 50 m assembly line, assembly tools, an air-compressor package and eight laboratory test machines.

Major scope risk: The exploded view is only a localization sample. Freeze the final make-or-buy matrix and complete BOM before sizing machines, molds, dies and assembly stations.

Contract control: Require a machine-by-machine specification, tooling and mold list, utility loads, EHS scope, test standards, FAT/SAT, spares and guaranteed balanced output.

sun glory industry logo
Sun Glory Machinery Industry International Limited

Get Smart Factory Solution

Services

If you would like to keep touch with us directly, please go to contact us